plug coil issue

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geoffcnc
Posts: 146
Joined: Thu 17 Jan, 2008 6:59 am
Enter the middle number (7726): 9781
Location: Willetton

plug coil issue

Post by geoffcnc »

Hi people,

A bit of technical info useful to all twin spark oilhead riders.
I just had a failure of a primary cap/coil, the unit on the end of the primary spark plug that needs the special tool to remove. There is a coil system inside that cap, and mine just failed after changing the plugs. Cost $200 to replace each one. See the following :

I had the same issue this year on a customer's bike. The coils themselves are still in a closed circuit not allowing the gs911 to indicate a problem (Meaning not actually burned out). The real failure area of these coils?

The connection between the discharge end of the coil and the spark plug connector. I had the exact issue and once i physically disconnected the coil the end stayed on the top of the plug. Ordered two new coils and she pulled strong as a horse again!

Its been my experience anyone running a Oilhead should keep a spare if your a long distance rider. I see these fail about 75,000KM, its the heat that kills them actually.


So, it appears that the coil system separates from the plug connection when the plug cap is removed, this explains why mine failed when I replaced the spark plugs on a 50K service. So, the lesson is : if you notice your bike running like a pig after putting new spark plugs in, it is probably a failed cap/coil and beware, BMW do not carry these in stock :shock:

Benefits of twin spark though are that on such failure, the bike still works, then again on a single spark bike you don't have these parts that are likely to fail.

Just FYI

Geoff
cutting it

Re: plug coil issue

Post by cutting it »

just had my 40000k service... got the same issue developing, dave from better bikes has them ordered for me to change them out... $200 each... apparently they have dropped from $395 recently.... now that would of been ouch !!
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